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Washing systems are automatic or semi-automatic systems designed for the hygienic and efficient cleaning of equipment, tanks or pipelines, especially in industrial facilities. In these systems, the CIP (Clean-In-Place) method is usually applied; in other words, without removing the equipment, the water, detergents and certain cleaning agents used in the system are applied in a controlled manner to remove dirt and contaminants. Water intake systems, on the other hand, provide the water needed in this cleaning process, usually from RO (Reverse Osmosis) or other water treatment lines, allowing cleaning processes to be carried out continuously and efficiently.
The integration of these systems helps to achieve significant savings in time, energy and labor costs by supporting the cleaning process with automation. In addition, parameters such as water pressure, temperature and flow rate are regularly monitored thanks to certain sensors and control equipment, which guarantees the quality and repeatability of the cleaning process. As a result, modern washing and water intake systems contribute significantly to maintaining hygiene standards and increasing operational efficiency in sensitive sectors such as industry and food, and also help reduce the margin of error through the automation of processes.
Washing and Water Intake Systems are systems designed to clean equipment, tanks or pipelines hygienically and efficiently, especially in the industry, food processing and cleaning sectors. Washing systems generally include methods that allow cleaning without removing equipment, using automatic or semi-automatic technologies. These systems aim to remove dirt, oil and other particles with the controlled application of cleaning solutions, detergents and water.
With the right installation and control mechanisms, processes provide consistent cleaning quality and extend equipment life. On the other hand, water intake systems play a critical role in providing the water needed in washing processes. These systems work to optimize parameters such as water quality, pressure and flow rate.
Plastic waste must be properly separated and washed to remove contaminants before it enters nature. This cleaning stage increases the quality of the raw material used in subsequent recycling processes; because the cleaned plastic becomes a more durable and usable raw material in extrusion, granulation and other production processes. The drying process minimizes the moisture content of the plastics after washing, making them suitable for extrusion and granule production.
Complete removal of the remaining water in the plastics after washing is vital to ensure product quality and prevent possible deterioration during the production process. Ideally, when the moisture content of the plastics is reduced to below 1%, the efficiency of the extrusion machines in the recycling process increases and the physical quality of the final product is guaranteed.
Bexmac bases its systems on modern technology in order to increase efficiency in recycling facilities, maximize cleaning quality and ensure environmentally friendly operations. Washing systems effectively remove dirt, adhesive residues and other foreign substances in plastic waste, while water intake systems ensure that moisture is minimized from the materials after washing; thus, work efficiency and product quality are guaranteed in subsequent production steps.
The prominent features of Bexmac washing and water intake systems are as follows;
Turbo Washer and Turbo Dryers
These systems, which operate at high speed, increase efficiency in washing and drying processes. Thanks to the turbo technology, the washing process is completed in a short time, while excess moisture is quickly removed from the plastic material during the water intake phase.
Friction Washer
This system, which works based on the friction principle, offers an effective method for removing stubborn dirt and residues on plastic surfaces. The dirt density on the surface is minimized with this system, and cleaner material is obtained for subsequent process steps.
Hot Washing System
This system, which increases cleaning performance with the use of hot water, stands out especially in cleaning oily and sticky substances. The temperature increase supports the effectiveness of detergents, making difficult cleaning processes easier.
Film Dewatering Machine and Spin Dryer
These machines provide rapid and effective separation of water from plastic film and other materials after washing. Spin dryer technology works at high speed, allowing materials to remove excess water and prevents moisture-related problems during the production process.
Sink Float Tanks
These tanks offer a classic and reliable method used in the separation of water and plastic materials. The system, which works with hydrostatic principles, increases cleaning efficiency by separating materials according to their density.
Dedusting System
This system, which ensures control of dust and particles that may occur especially after washing, increases product quality and creates a working environment that is sensitive to the environment and operator health.
Providing compatible solutions for different types of plastics in the plastic recycling process is of great importance in terms of efficiency and quality. Bexmac offers comprehensive solutions for the needs of recycling facilities by developing washing and dewatering systems suitable for various types of plastics. These systems are designed to clean, dehumidify and prepare plastics in the best way for the next production stages.
Bexmax solutions compatible for different types of plastics are as follows;
Bexmac washing systems stand out with innovative solutions that offer high efficiency and quality in plastic recycling processes. These systems are designed to clean plastic waste, remove moisture and prepare it for the next production stages in the best way. Equipped with modern technologies, Bexmac washing systems increase the operational efficiency of recycling facilities by offering advantages in terms of both energy saving and environmental sustainability. Washing systems offered by Bexmac optimize the recycling process by adapting to different types of plastics.
Advanced washing solutions such as Turbo Washer, Friction Washer and Hot Washing System effectively clean the dirt on the surface of plastics, while water removal systems such as Film Dewatering Machine and Spin Dryer ensure that moisture is reduced to a minimum level after washing. The high performance offered by these systems increases the production capacity of recycling facilities and also increases the quality of the final product. You can examine our products for more information.
