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Size reduction systems are technological solutions used in the industry to separate large and bulky materials into smaller pieces. These systems include crushing, grinding and shredding methods in order to make various materials processable. These systems, which are effective on different materials such as metal, plastic, wood, glass and even organic waste, have a wide range of uses from recycling to mining, from pharmaceutical production to the food sector. In order to work efficiently, they must have appropriate motor power, sharp blades or powerful grinding mechanisms.
Size reduction systems play a critical role in increasing the efficiency of production processes and ensuring that raw materials are reusable. Particularly in recycling facilities, separating waste materials into smaller components facilitates their reprocessing while supporting environmental sustainability. In the chemical and pharmaceutical sectors, it is used to obtain certain dust particles or reduce components to certain micron levels. Equipping these systems with appropriate design and technology in order to save energy and reduce operating costs offers great advantages to businesses in the long term.
Reduction systems are systems used to control pressure reduction, size reduction or chemical transformation processes in different industrial applications. They can include mechanical, thermal or chemical methods depending on their functions and play an important role in many sectors. Here are the common reduction systems:
These systems are used to reduce large parts or materials to smaller sizes. For example, crushing machines, grinders and cutting systems make materials such as metal, plastic and stone workable. They are widely used in mining, recycling and agricultural sectors.
These are systems that change the properties of substances through chemical reactions. For example, chemical reduction is used for the purification of ores in metallurgy. In addition, chemical methods are applied for the separation and production of certain compounds in the petrochemical and pharmaceutical industries.
These are systems that change or reduce materials using high temperatures. For example, heating and melting processes are widely used in the metal industry. In addition, thermal cracking techniques are also included in these systems, such as the conversion of fuels in energy production and in waste management.
These are systems used for pressure reduction processes. Pressure regulators and control valves that regulate gas and liquid flows play a critical role in energy and water systems. They are widely preferred for safe and efficient flow management in industry.
Reduction systems that operate with electronic control or hydraulic mechanisms provide precise motion control in machines and vehicles. These systems, used in robotics, the automotive industry and production lines, offer significant advantages in terms of power and motion efficiency.
Industrial particle reduction systems optimize production processes by separating various materials into smaller sizes. These systems are used in different sectors, facilitating the processing of raw materials and contributing to recycling processes. Here are the main areas of use:
The materials used in reduction systems vary depending on the type of process, temperature conditions and requirements of chemical reactions. In general, materials with high durability, temperature resistance and wear resistance are preferred. Here are the materials commonly used in these systems:
The part reduction process is a critical production stage that enables raw materials or waste materials to be reduced to smaller sizes. There are some important points to consider in this process:
BEXMAC offers various advantages as a manufacturer specialized in industrial size reduction systems. These systems provide efficient and reliable solutions in many sectors such as plastic recycling, metal processing and waste management. The size reduction systems offered by BEXMAC facilitate the reduction of materials into smaller and more processable forms with high-performance grinding and shredding technologies.
The advantages of BEXMAC's size reduction systems include energy efficiency, high durability, modular design and automation-supported control mechanisms. In particular, single and double shaft crushers, plastic granulators and special grinding machines provide precise processing of different materials.
BEXMAC offers various machine models for plastic recycling and size reduction systems. These machines optimize industrial processes by processing different materials. Here are some of the prominent models and their detailed descriptions:
CRT A105 Granule Extruder
CRT A105 Granule Extruder is an extrusion machine that provides high efficiency in plastic recycling processes. This system granulates plastic waste and makes it reusable. It is especially suitable for processing PE, PP and other thermoplastic materials. Providing high capacity production, this machine draws attention with its energy efficiency and automation-supported control mechanisms.
The special screw and cylinder technology used in the design of the machine ensures that plastic materials are melted and granulated homogeneously. In addition, it provides stable performance in the production process thanks to its temperature control systems. CRT A105 contributes to sustainable production processes by ensuring the efficient processing of plastic waste in recycling facilities.
Single Rotor Shredder
Single Rotor Shredder is a powerful crushing system used for shredding materials such as plastic, rubber, wood and metal. This machine effectively reduces large and hard materials thanks to its high torque rotors. This system, which is widely used in industrial recycling facilities, facilitates the subsequent processing stages by breaking the materials into smaller pieces.
The rotor design of the machine is equipped with sharp blades, allowing the materials to be shredded quickly and efficiently. In addition, being equipped with automatic loading and unloading systems reduces the workload of operators and speeds up the production process. The Single Rotor Shredder is a critical machine that optimizes the processing of plastic and metal waste in recycling facilities.
Sink Float Tanks
In the plastic recycling process, plastic washing tanks are used to clean plastics and remove foreign materials. This system makes the recycling process more efficient by separating plastics according to density differences. It is especially suitable for washing plastic types such as PET, HDPE and PP.
The working principle of the machine is based on the principle of floating plastics in water and settling heavy pollutants to the bottom. In this way, the plastics are cleaned and made ready for the subsequent processing stages. Plastic washing tanks increase the quality of plastics in recycling facilities and provide cleaner and more processable materials.
Film Dewatering Machine
A film squeezing machine is a special system used to remove water in plastic film recycling. This machine is activated to remove the remaining water on plastic films after they are washed. Thanks to its high-speed rotary mechanism, it effectively removes water from the surface of plastics.
The special squeezing mechanism used in the design of the machine allows the plastics to be dried without being damaged. In addition, it is equipped with energy-efficient motor systems and offers high performance with low energy consumption. The film squeezing machine accelerates the production process by effectively removing water in plastic recycling facilities.
Pelletizers
Granulation cutting machines are systems that allow the granules obtained during the plastic extrusion process to be cut into certain sizes. These machines increase the quality of the recycling process by ensuring that plastic granules are produced homogeneously. It is especially used to granulate plastics such as PE, PP and PVC.
The cutting mechanism of the machine is equipped with high-precision blades and allows granules to be produced in the desired sizes. In addition, it offers stable performance in the production process thanks to its automatic control systems. Granule cutting machines optimize industrial processes by ensuring the production of high-quality granules in plastic recycling plants.
BEXMAC reduction systems provide solutions that offer high efficiency and durability in industrial size reduction and recycling processes. These systems stand out with their energy saving, optimum cutting technology, modular design and automation-supported control mechanisms. In particular, single and double shaft crushers, granule extrusion machines and special grinding systems enable precise processing of different materials.
BEXMAC machines are designed with high precision CNC production techniques and manufactured using durable materials. In addition, automatic adjustments can be made according to the material flow thanks to ABB PLC control systems, thus making production processes more efficient.
