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Size reduction systems are technological solutions used in the industry to separate large and bulky materials into smaller pieces. These systems include crushing, grinding and shredding methods in order to make various materials processable. These systems, which are effective on different materials such as metal, plastic, wood, glass and even organic waste, have a wide range of uses from recycling to mining, from pharmaceutical production to the food sector. In order to work efficiently, they must have appropriate motor power, sharp blades or powerful grinding mechanisms.

Size reduction systems play a critical role in increasing the efficiency of production processes and ensuring that raw materials are reusable. Particularly in recycling facilities, separating waste materials into smaller components facilitates their reprocessing while supporting environmental sustainability. In the chemical and pharmaceutical sectors, it is used to obtain certain dust particles or reduce components to certain micron levels. Equipping these systems with appropriate design and technology in order to save energy and reduce operating costs offers great advantages to businesses in the long term.

What are Reduction Systems for You?

Reduction systems are systems used to control pressure reduction, size reduction or chemical transformation processes in different industrial applications. They can include mechanical, thermal or chemical methods depending on their functions and play an important role in many sectors. Here are the common reduction systems:

  • Mechanical Reduction Systems

These systems are used to reduce large parts or materials to smaller sizes. For example, crushing machines, grinders and cutting systems make materials such as metal, plastic and stone workable. They are widely used in mining, recycling and agricultural sectors.

  • Chemical Reduction Systems

These are systems that change the properties of substances through chemical reactions. For example, chemical reduction is used for the purification of ores in metallurgy. In addition, chemical methods are applied for the separation and production of certain compounds in the petrochemical and pharmaceutical industries.

  • Thermal Reduction Systems

These are systems that change or reduce materials using high temperatures. For example, heating and melting processes are widely used in the metal industry. In addition, thermal cracking techniques are also included in these systems, such as the conversion of fuels in energy production and in waste management.

  • Pressure Reduction Systems

These are systems used for pressure reduction processes. Pressure regulators and control valves that regulate gas and liquid flows play a critical role in energy and water systems. They are widely preferred for safe and efficient flow management in industry.

  • Electronic and Hydraulic Reduction Systems

Reduction systems that operate with electronic control or hydraulic mechanisms provide precise motion control in machines and vehicles. These systems, used in robotics, the automotive industry and production lines, offer significant advantages in terms of power and motion efficiency.

Areas of Use of Industrial Part Reduction Systems

Industrial particle reduction systems optimize production processes by separating various materials into smaller sizes. These systems are used in different sectors, facilitating the processing of raw materials and contributing to recycling processes. Here are the main areas of use:

  • Mining and Mineral Processing: In the mining sector, particle reduction systems are used for grinding large rock pieces and processing ores. Thanks to these systems, the extraction and purification of minerals becomes more efficient.
  • Recycling and Waste Management: These systems are used to break down plastic, metal and other recyclable materials. Thus, it is possible to separate waste into smaller pieces and reprocess them, supporting environmental sustainability.
  • Food Processing Industry: Particle reduction systems are preferred for grinding flour, coffee beans, spices and various food products. In this way, homogeneous mixtures are obtained in food production and product quality is increased.
  • Chemical and Pharmaceutical Industry: Grinding and crushing systems are used to bring chemical compounds and active pharmaceutical ingredients to certain particle sizes. These processes, which require precise processing, increase the reliability and effectiveness of the products.
  • Automotive and Aviation Industry: Part reduction systems are used to recycle scrap metal and other industrial materials. Engine components, old vehicle parts and aircraft materials are processed with these systems and made reusable.
  • Textile and Paper Industry: In fabric and paper production, fibers must be separated and reduced in order to prepare raw materials. These systems accelerate the production process and provide higher quality products.

For Which Materials Are Reduction Systems Preferred For You?

The materials used in reduction systems vary depending on the type of process, temperature conditions and requirements of chemical reactions. In general, materials with high durability, temperature resistance and wear resistance are preferred. Here are the materials commonly used in these systems:

  • Metal Alloys: Steel, stainless steel and special alloys are widely used in mechanical reduction systems. They are preferred in grinding machines, crushers and pressure regulation systems due to their high strength.
  • Ceramic and Refractory Materials: High temperature resistant ceramics and refractory materials are used especially in thermal reduction systems. These materials, which are resistant to chemical reactions, play an important role in metal melting and chemical processing plants.
  • Polymer and Composite Materials: Polymers used in chemical reactors or special processes are included in reduction systems by providing resistance to chemical abrasives. They are preferred due to their lightness and long-lasting structure.
  • Graphite and Carbon Based Materials: Graphite electrodes are one of the important components used in chemical reduction processes. It is used in many industries due to its resistance to high temperatures and electrical conductivity.
  • Special Coatings and Protective Materials: Metal or ceramic parts used in reduction systems are strengthened with special coatings to increase resistance to wear. Titanium coatings and chemically resistant surface treatments ensure the longevity of these systems.

Things to Consider During the Part Reduction Process

The part reduction process is a critical production stage that enables raw materials or waste materials to be reduced to smaller sizes. There are some important points to consider in this process:

  • Selecting the Appropriate Equipment for the Material Type: Each material has different hardness, density and brittleness properties. Therefore, it is necessary to select suitable grinding or crushing machines for metal, plastic, organic waste or chemical components. Using the wrong equipment can lead to decreased efficiency and wear in the system.
  • Safety Precautions: During the part reduction process, the machines operate at high speeds and can cause serious injuries. Protective glasses, gloves and special work clothes should be used during the operation, and the machines should be maintained regularly. In addition, a safe working environment should be provided by using emergency shutdown systems and automatic safety controls.
  • Optimum Shredding and Grinding Parameters: In order to reduce the raw material with the best efficiency, crushing speeds, blade sharpness and grinding pressure should be adjusted correctly. Very small parts may not be suitable for some applications, so the target size range should be determined and the machine settings should be optimized accordingly.
  • Waste and Dust Management: Waste and fine particles resulting from the part reduction process should be collected appropriately. Dust control systems and vacuum air filters should be used to ensure the cleanliness of the work environment. In addition, the separation of recyclable materials supports a sustainable production process.
  • Energy Efficiency and Machine Maintenance: Motor power and operating times should be reviewed so that machines do not consume more energy than necessary. Regular maintenance should be carried out to prevent equipment wear and ensure maximum efficiency. In addition, automation systems can be used to optimize the production process.

Advantages of BEXMAC Size Reduction

BEXMAC offers various advantages as a manufacturer specialized in industrial size reduction systems. These systems provide efficient and reliable solutions in many sectors such as plastic recycling, metal processing and waste management. The size reduction systems offered by BEXMAC facilitate the reduction of materials into smaller and more processable forms with high-performance grinding and shredding technologies.

The advantages of BEXMAC's size reduction systems include energy efficiency, high durability, modular design and automation-supported control mechanisms. In particular, single and double shaft crushers, plastic granulators and special grinding machines provide precise processing of different materials.

BEXMAC Machine Models and Technical Specifications

BEXMAC offers various machine models for plastic recycling and size reduction systems. These machines optimize industrial processes by processing different materials. Here are some of the prominent models and their detailed descriptions:

CRT A105 Granule Extruder

CRT A105 Granule Extruder is an extrusion machine that provides high efficiency in plastic recycling processes. This system granulates plastic waste and makes it reusable. It is especially suitable for processing PE, PP and other thermoplastic materials. Providing high capacity production, this machine draws attention with its energy efficiency and automation-supported control mechanisms.

The special screw and cylinder technology used in the design of the machine ensures that plastic materials are melted and granulated homogeneously. In addition, it provides stable performance in the production process thanks to its temperature control systems. CRT A105 contributes to sustainable production processes by ensuring the efficient processing of plastic waste in recycling facilities.

Single Rotor Shredder

Single Rotor Shredder is a powerful crushing system used for shredding materials such as plastic, rubber, wood and metal. This machine effectively reduces large and hard materials thanks to its high torque rotors. This system, which is widely used in industrial recycling facilities, facilitates the subsequent processing stages by breaking the materials into smaller pieces.

The rotor design of the machine is equipped with sharp blades, allowing the materials to be shredded quickly and efficiently. In addition, being equipped with automatic loading and unloading systems reduces the workload of operators and speeds up the production process. The Single Rotor Shredder is a critical machine that optimizes the processing of plastic and metal waste in recycling facilities.

Sink Float Tanks

In the plastic recycling process, plastic washing tanks are used to clean plastics and remove foreign materials. This system makes the recycling process more efficient by separating plastics according to density differences. It is especially suitable for washing plastic types such as PET, HDPE and PP.

The working principle of the machine is based on the principle of floating plastics in water and settling heavy pollutants to the bottom. In this way, the plastics are cleaned and made ready for the subsequent processing stages. Plastic washing tanks increase the quality of plastics in recycling facilities and provide cleaner and more processable materials.

Film Dewatering Machine

A film squeezing machine is a special system used to remove water in plastic film recycling. This machine is activated to remove the remaining water on plastic films after they are washed. Thanks to its high-speed rotary mechanism, it effectively removes water from the surface of plastics.

The special squeezing mechanism used in the design of the machine allows the plastics to be dried without being damaged. In addition, it is equipped with energy-efficient motor systems and offers high performance with low energy consumption. The film squeezing machine accelerates the production process by effectively removing water in plastic recycling facilities.

Pelletizers

Granulation cutting machines are systems that allow the granules obtained during the plastic extrusion process to be cut into certain sizes. These machines increase the quality of the recycling process by ensuring that plastic granules are produced homogeneously. It is especially used to granulate plastics such as PE, PP and PVC.

The cutting mechanism of the machine is equipped with high-precision blades and allows granules to be produced in the desired sizes. In addition, it offers stable performance in the production process thanks to its automatic control systems. Granule cutting machines optimize industrial processes by ensuring the production of high-quality granules in plastic recycling plants.

Why Should You Prefer BEXMAC You Reduction Systems?

BEXMAC reduction systems provide solutions that offer high efficiency and durability in industrial size reduction and recycling processes. These systems stand out with their energy saving, optimum cutting technology, modular design and automation-supported control mechanisms. In particular, single and double shaft crushers, granule extrusion machines and special grinding systems enable precise processing of different materials.

BEXMAC machines are designed with high precision CNC production techniques and manufactured using durable materials. In addition, automatic adjustments can be made according to the material flow thanks to ABB PLC control systems, thus making production processes more efficient.

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