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Plastic granule lines are important systems used in recycling and plastic production processes. These lines melt plastic waste or raw materials into granule form. The granule production process starts with extrusion of plastics and is then completed with cutting, cooling and drying stages. This process offers great advantages both economically and environmentally by making plastics reusable. Plastic granule lines can be customized for different types of plastics and can be designed in various configurations depending on production capacity.
For example, recycling granule lines aim to obtain high-quality granules by processing used plastics, while raw material extrusion lines are used directly for new plastic production. The equipment used in the granule production process includes various technologies such as extruders, granule cutting machines, water ring cutting systems and centrifugal dryers. These systems support the implementation of sustainable production techniques in the plastics industry, making recycling processes more efficient. You can read more here.
Bexmac enables businesses to achieve superior quality standards in the extrusion phase of plastics with its granule lines with high technological infrastructure that increase the efficiency of businesses. The products below detail some of the plastic granule lines offered by Bexmac and the basic features of each.
Granule Extrusion Systems - Side-Feed Granule Extruder
Bexmac's side-feed granule extruder model offers a technology that directly affects the quality of the raw material by ensuring that the plastic melt is processed continuously and balanced. This system works with the side-feed principle, guaranteeing the homogeneous distribution of the material during extrusion and optimum performance in certain viscosity ranges. The side-feed method allows different types of plastics to be processed more controlledly and efficiently during the extrusion process.
The system's automatic feeding and cutting mechanisms ensure the continuity of the production process while minimizing operator intervention. Thus, businesses both save on production costs and achieve high efficiency by preserving product quality. Side-feed granule extruder can be easily adapted to different types of plastics thanks to its flexible structure and plays an important role in ensuring continuity in production.
Granule Extrusion Systems - Side-feed Granule Extruder
Side-feed granule extruder model provides more flexible and versatile operation of extrusion systems added to the production line. This model works on the principle of feeding the material into the extruder from the side; thus, improving the core flow pattern and optimizing the material flow. Side-feed technology provides superior results especially in the processing of high-impurity or recycled plastics because it increases the homogeneity of the material during feeding.
In addition, the modular structure of the system allows it to easily adapt to different production requirements and material characteristics. Side-feed granule extruder is equipped with integrated control and automation capabilities, minimizing operator errors in continuous production environments and eliminating process interruptions. Thus, efficiency and quality in the production processes of enterprises increase, device maintenance costs decrease and energy savings are achieved.
Granule Cutting Machines - Pelletizers
Granule cutting machines, called pelletizers, are critical equipment that allow the plastic structure shaped after extrusion to become granules of the desired sizes. Bexmac's pelletizer models perform the cutting of molten plastic material into small particles by using precision cutting blades and mechanisms operating at high speeds. This process increases the consistency and quality of the final product, while preventing errors that may occur during the extrusion process.
The superior efficiency offered by cutting machines increases the overall performance of the production line. Thanks to integrated cooling systems and automatic adjustment features, consistency in granule sizes is ensured and continuous monitoring of the process is possible. Pelletizers allow increased flexibility in production lines and the production of granules suitable for different types of plastics, while also bringing advantages such as ease of maintenance and energy efficiency.
Thanks to the advantages of plastic granule lines, businesses benefit from high-quality production, increased efficiency and long-lasting systems. Bexmac's integrated solutions increase competitiveness in plastic recycling and production processes, while providing significant contributions such as reducing costs, ensuring energy efficiency and minimizing maintenance needs.
High Production Efficiency
Bexmac granule lines are designed to provide high production efficiency and offer uninterrupted production flow thanks to automatic feeding and cutting mechanisms. This advantage allows businesses to maximize their production capacity and ensure continuity in product quality.
Modular Design and Flexibility
Modular systems can be easily configured and expanded to adapt to different plastic types and production requirements. This flexibility allows facility owners to choose the system that suits their capacity and features; thus, production processes are optimized.
Energy Savings and Low Operating Costs
The advanced technology solutions used in Bexmac's granule lines minimize energy consumption and reduce environmental impacts. Thanks to low operating costs, businesses can carry out efficient and economical work in the long term and gain competitive advantage.
Advanced Automation and Control Systems
Systems with high levels of automation reduce the margin of error in production processes by minimizing human intervention. Integrated control and monitoring systems help to continuously control production quality by providing optimization at every stage of the process.
Durability and Long-Lasting Structure
Since Bexmac granulation lines are manufactured using durable materials and engineering solutions, they operate with high performance for many years. Long-lasting systems reduce maintenance costs, increase the overall efficiency of the facility and shorten the return on investment period.
Bexmac has different solutions for plastic granule lines according to the production capacity of your business. These solutions are designed for the needs of businesses with modular and flexible configurations suitable for all scales from low production volumes to high volume continuous production. Line options according to production capacity provide investment efficiency, energy savings and reduced maintenance costs, while ensuring continuity in production and final product quality.
Low Capacity Production Lines
Low capacity production line solutions are ideally designed for entrepreneurs or small-scale businesses. These systems provide a flexible and economical production environment in production facilities at the initial stage, thanks to relatively fewer workstations and integrated automation mechanisms. In small and medium-scale production needs, they enable businesses to produce high-quality granules without compromising efficiency, while keeping investment costs to a minimum.
These lines offer advantages such as lower energy consumption and maintenance needs, as well as short cycle times and rapid adaptation in the production process. In addition, thanks to its modular design, it also provides the opportunity to expand the line in the event of increased production capacity in the future. Thus, businesses can start production with smaller investments at the beginning and easily scale their systems according to market dynamics.
Medium Capacity Production Lines
Medium capacity production lines are optimized for processing different types of plastics, increasing both efficiency and flexibility. These systems are equipped with automatic feeding, integrated cutting and cooling mechanisms, and are supported by sensors and monitoring units to ensure stability and quality control in production. Offering a balanced production flow for medium-sized businesses, these models are designed to respond to capacity increase demands.
The advantages of these lines include high production efficiency and low labor costs, as well as the ability to optimize the system in accordance with specific production targets thanks to the modular structure. In addition, integrated automation control systems help maintain quality standards throughout the production period by minimizing operator intervention. In this respect, medium capacity lines are preferred by both businesses looking to make new investments and those looking to strengthen their existing facilities.
High Capacity Production Lines
High capacity production lines offer ideal solutions for large-scale facilities and projects requiring continuous production. These models are equipped with high-speed extrusion, granule cutting and integrated automation systems to provide long-term and uninterrupted production flow. When producing in high volumes, production efficiency is maximized and costs are minimized by optimizing each step in the line. These line options have advanced automation technologies, industrial control systems and continuous monitoring modules, minimizing potential disruptions during production. Especially in large-scale recycling facilities and raw material production, businesses both guarantee production continuity and maintain quality control standards at the highest level thanks to high-capacity lines. Thus, sustainable growth and efficiency are achieved in the competitive market.
Bexmac plastic granulation lines provide a wide range of compatibility for processing different types of plastics. These systems take into account the properties of both new plastics used as raw materials and waste plastics obtained through recycling, allowing thermoplastic materials to be granulated efficiently and in high quality. Optimized especially for plastics with various densities, viscosities and additives, the systems increase flexibility and compatibility in the production process, ensuring that end products suitable for different application areas are obtained.
Bexmac's granulation lines are compatible with common thermoplastic types such as polyethylene (PE) - LDPE and HDPE, polypropylene (PP), polyvinyl chloride (PVC), polyethylene terephthalate (PET) and polystyrene (PS), as well as acrylic, polyamide and similar materials with specific properties. This wide compatibility is made possible by the modular design elements of the systems that can be adjusted according to the structural properties of the material and advanced automation possibilities. In this way, quality and efficiency problems that may occur in the processing of different types of plastics are minimized, thus ensuring economic return on investment and supporting environmental sustainability.
