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Single shaft shredders are one of the most important parts of waste processing systems that allow for the efficient processing of various industrial wastes and recyclable materials. As the name suggests, these machines are placed on a single rotating shaft. They shred the materials by means of cutting blades and fixed counter blades. As a result of these processes, these machines thus create homogeneous and desired sized outputs. Due to these functions, they have an important role in the first step of recycling processes.
If you want to invest in the waste sector, one of the most important things you need to know is the capacity and quality of the machines you will use. One of the most effective ways to overcome problems with your machines in your facility is to know your machines well. It is much easier to find a solution when there is a problem with machines in your waste facility that you know well.
A single shaft shredder is an efficient industrial machine designed to reduce the size of various waste and recyclable materials. It features a single rotating shaft equipped with multiple cutting blades that work in conjunction with a fixed counter blade to break down materials into smaller pieces. This design allows for precise control over the output size.
The basic working principle of single shaft shredders is that a rotating blade shaft cuts and breaks the material together with fixed counter blades. The blades attached to the shaft in a spiral shape, rotate with the power of the motor, while pushing the waste material towards the fixed blades. In this way, the material is cut until it reaches the desired size and only the pieces of sufficient size come out thanks to the sieve at the bottom. The large pieces that do not pass through the sieve remain in the blade section and continue to be processed.
The capacities of single shaft shredders are directly related to the engine power and shaft length. For small-scale recycling facilities, machines with an engine power of 18-30 kW are preferred. In industrial facilities, this value can be 90 kW and above. Larger shafts provide more material processing capacity and larger material input volume.
Modern single shaft shredders have PLC controlled systems. Thanks to these systems, the engine load can be monitored and the load is reversed in case of overload. They also provide operator safety thanks to emergency stop systems and cover sensors.
Single shaft waste shredders offer efficient, safe and economical solutions in recycling and waste management. The advantages of using these machines in the industry are as follows.
Low speed but high torque motors save electricity during long-term operations.
Emergency buttons, cover sensors and automatic stop systems provide the highest level of safety for employees.
The activation of the protection system during overload prevents possible damage to the motor and other mechanical parts.
A model suitable for every business need can be produced with different motor options. Because they are machine types suitable for production with different capacities and shaft lengths. Thus, they offer a wide range of use from small workshops to large industrial facilities.
They are suitable for easily processing a wide variety of waste such as plastic, wood, textile, rubber, cable, cardboard and light metal.
Single shaft shredders have high quality blades resistant to wear and a robust body structure. Thus, they offer long-term use.
Maintenance and part replacement are easy because they have a modular design.
They provide a noiseless working environment thanks to low noise level engines and anti-vibration structures.
The balanced shaft system helps the machine to work without shaking.
A continuous and controlled shredding process can be performed without the need for frequent operator intervention.
It offers easy installation in narrow spaces thanks to its compact structure.
Single Shaft Grinders provide versatile use and are effective on a wide range of materials in different industries. The following materials can be processed with single shaft grinding machines:
Single shaft shredders are specially designed and manufactured for different needs and capacities. Our BEXMAC single shaft machine models are as follows:
A model with Smart and Flexible Control Systems. Thanks to this system, Single-Rotor Shredder XL offers rotor adjustment and other product-specific adjustments.
Eco Type Shredders shredder is suitable for post-industrial scrap and lumps. Size of plastic waste, cardboard, paper, textile, chipboard scrap can be reduced with our this model. There are 3 different rotor options: 600 mm, 800 mm and 1000 mm.
R type single-rotor shredders offer Versatile Control for Adapting to Material Flow Changes. ABB PLC system is specifically tailored to the shredding process. This machine has various models depending on the shredding chamber. These models are R100 (1000 mm shredding chamber), R120(1200 mm shredding chamber), R150 (1500 mm shredding chamber), R200(2000 mm shredding chamber), R+120, R+150, R+200. R Models have 460 mm rotor diameter and R+ models have 590 mm rotor diameter.
S Type Shredders are suitable for size reduction of plastic waste such as pipes, lumps, crates, film rolls, film bales, woven bags and also cardboard, paper, textile scrap. We have two S type shredders. They are S120 and S150. S120 Shredders have 1200 mm rotor length and S150 Shreddrs have 1500 rotor length.
X Type Shredders are our products with the biggest rotor diameter, longest rotor length and biggest rotating blades (80*80 mm). We have four X Type Shredder models. They have 1500 mm, 2000 mm, 2500 mm and 3000 mm rotor length.
